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Case Study: Colombian flexible materials firm expands capacity with BOBST

BOBST equipment at Minipak

Minipak’s press operators in front of the BOBST gravure press in the Colombian converter’s production plant. (Courtesy of BOBST)

July 14, 2023

Minipak stands out for innovation and efficiency by consistently investing in people, processes and best-in-class equipment.

Founded in 1976, Minipak S.A.S. is one of the largest flexible materials manufacturers in Colombia, servicing the whole Americas with high-quality flexible packaging. Minipak has seen significant growth over the years and currently has a turnover of more than USD 125 million, thanks to an outstanding investment strategy in its two plants in Colombia.

Minipak began by providing the confectionery industry with high-quality printed films. Since it was established, customers’ needs and challenges have always been front of mind to create a growth strategy that now places Minipak as a leading player in the market. Over the years, the company’s approach and investments have enabled them to enter new markets, including chocolates, snacks, food, pet food, personal care, and even industrial applications, with more sophisticated products.

“The investment level, which represents up to 15% of Minipak’s turnover, is targeted towards state-of-the-art equipment, the best technology available and reliable technical services to deliver an operation that is efficient and competitive,” says Humberto Portilla, vice president of production at Minipak.

Continued investment has also enabled the business to broaden its geographic reach – today, it exports more than 70% of what it produces to more than 35 countries around the globe.

As a company that strives for quality, it is no surprise that Minipak has a long history with BOBST gravure technology. It first established a relationship with Cerutti, which was acquired by BOBST in 2021, and then continued to invest in technology. Currently, the company counts seven BOBST gravure presses among its assets and is about to install a brand new one.

Besides purchasing best-in-class equipment, Minipak also invests in maintaining its assets to ensure optimum performance at all times.

Recently, the company invested in a Retrofit program to its 10-color, inline lamination, BOBST RS 6003 HS gravure press. The result was a 20% increase in output, greater automation and protection against unplanned downtime of the machine.

“Being able to convert cold seal applications at the maximum speed of conventional materials was a must for us, and the collaboration of BOBST and the Minipak team made it possible,” says Portilla.

However, the increase in capacity was not enough to meet the increase in demand, which led the company to consider investing in more capacity. The natural decision was to purchase a new 9-color BOBST MASTER RS 6003 gravure press.

“Two main reasons explain our decision for BOBST machinery: Number one is the brand itself. The BOBST brand resonates among the main large corporations as the ultimate technology in the industry, so when they are evaluating suppliers like us for their packaged goods, the BOBST brand on the equipment nameplate is a plus. Second, from an internal perspective, is the reliability of the equipment and the repeatability of printing, which guarantees we deliver consistent quality time and again to our customers,” Portilla said.

The recent investments not only support Minipak’s geographical expansion but also provide the company with the quality and performance needed to deliver more products, especially cold seal applications, to customers.

“Improving our capacity with a higher degree of technology has been key for us to gain significant new businesses worldwide, mainly in more sophisticated products. The move towards cold-seal applications is a good example of that. We recently closed a deal with a leading global chocolate producer, which was only possible due to this capability,” Portilla said, mentioning such key differentiators as 1) the color consistency achieved by color registration features and 2) tension control provided by the servo systems, which enables working on thinner and more complex materials.


KEYWORDS: Bobst chocolate packaging confectionery packaging flexible films gravure lamination printing technology

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