search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • HOME
  • NEWS
  • MARKETS
  • MATERIALS & SERVICES
  • EQUIPMENT
  • SUSTAINABILITY
  • DIRECTORY
  • MORE
    • GLOBAL POUCH FORUM
    • TOP 25 CONVERTERS
    • ENEWSLETTER
    • EMAGAZINE
    • FLEXIBLE PACKAGING STORE
  • PACKAGING STRATEGIES
Flexible Packaging Flexible Packaging Materials & ServicesFlexible Packaging Equipment

BTW Global Enlists PAC Worldwide’s PACjacket to Bolster Flexible Packaging Production

PACjacket.png

PAC Worldwide's new PACjacket® (Courtesy of PAC Worldwide)

September 1, 2023

E-commerce company BTW Global needed a better recipe for handling and shipping thousands of the company’s packages every week. They found it in the form of an automated flexible packaging solution from PAC Worldwide that not only had the right ingredients, but it even took care of preparation.

Ranked in the top .01% of Amazon sellers, and a trusted e-commerce partner with other leading platforms, BTW Global was buying thousands of poly mailers from PAC annually to protect and mail its products. The individual packages required up to 6 people spending several hours each day to fulfill orders. Volumes ranged from 7,500 – 10,000 packages per week, making the process both slow and inefficient in terms of the opportunity costs for labor that could be used in other aspects of the business. 

When the company did the math on PACjacket® throughputs - which on average produce 15-20 bags per minute versus 3 for a single worker – they made the strategic decision to invest in the automated solution.

Designed for high-volume e-commerce applications, the new generation of PACjacket on average increases outputs by up to 25% and fulfillment efficiencies by 400-500%. The single-web system also utilizes poly bubble film to produce a package with a high quality seal that offers greater security for its contents.

“We have saved thousands in labor dollars,” said Jon Wall, BTW Global President of Operations. “There can be challenges when automating the fulfillment function, but PAC’s installation and training process, combined with exceptional customer support, made the transition seamless and easy.”

“Our relationship with BTW Global goes back four years and, like all good ones, it grew deeper over time as we learned more about their business and how we could help them grow,” added PAC Worldwide Senior Vice President of Sales Patrick Huesing. “As their customer demand increased, so did the business case for automation. Our partnership has been fulfilling - in every sense of the word.”

KEYWORDS: automated equipment bubble packaging e-commerce packaging seal systems shipping

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Golden award trophy in the shape of a star. Text: 2026 Top 100 Food and Beverage Companies

    Top 100 Food and Beverage Packaging Companies of 2026

    Celebrating 30 years as a B2B journalist, I’ve revisited...
    Materials
    By: Brad Addington
  • Women In Packaging 2025 homepage hero

    Women in Packaging: Seizing Opportunities, Pushing Boundaries

    Seven women share their personal journeys in the...
    Special Reports
    By: Brad Addington
  • Image of the Spyder Pick and Place Joint Robot sorting pre-rolls.

    Cannabis Packaging Goes High-Tech

    Packaging Strategies doesn't often cover cannabis...
    Machinery
    By: Brad Addington

Flexible Packaging Buyers Guide.png

Sustainable Flexible Packaging.png

Get Connected!

FACEBOOK twitter YOUTUBE LINKEDIN

Connect with us on Twitter, Facebook, YouTube, or LinkedIn to receive updates and to network with other industry professionals just like you!



Related Articles

  • Sonoco Logo.png

    Sonoco Acquires Inapel Embalagens Ltda. to Bolster Flexible Packaging Portfolio

    See More
  • Clifton Packaging .png

    Carton Pack Acquires Clifton Packaging Group to Bolster Flexible Packaging

    See More
  • promach.png

    ProMach Acquires Lako Tool & Manufacturing to Bolster Flexible Packaging Operations

    See More

Related Products

See More Products
  • recycle.jpg

    Recycling of Flexible Plastic Packaging 1st Edition

  • packaging-design2.gif

    Packaging Design: Successful Product Branding From Concept to Shelf, 2nd Edition

  • pack tech.jpg

    Packaging Technology and Engineering: Pharmaceutical, Medical and Food Applications

See More Products

Related Directories

  • ePac Flexible Packaging

    ePac Flexible Packaging was founded in 2016, with the mission to serve businesses of all sizes throughout the United States, Canada, Europe, Africa, and the Asia Pacific region. ePac is technology-driven and built to provide our customers with a fast and easy way to buy flexible packaging. Offering competitive pricing and a 10 to 15-day turnaround, ePac is the leading pouch and rollstock supplier in North America built entirely on the latest wide-web digital printing technology.
×

Keep the info flowing with our Newsletters!

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing