Building a Smarter, Faster Packaging Operation

BCI has already completed installation of its conveyor and unitizer system, which streamlines material flow and automates the bundling and stacking of finished products. This system improves production efficiency, reduces manual handling, and ensures consistent quality — enabling faster turnaround times for customers.

Infrastructure is in place for the die cutter, with pits prepared to support installation ahead of a 3-color die cutter coming online in mid- to late May. The system is also being installed with two additional tracks to accommodate future expansion to five-color printing. This advanced equipment enables precision structural cutting for custom box designs, retail-ready packaging, and protective solutions, while integrating high-quality printing to deliver visually impactful packaging with faster production speeds and fewer production steps.

In mid-April, BCI will install its CAD table, a critical component for structural design and prototyping. This technology allows for rapid development and testing of packaging concepts, enabling customers to move from idea to production more quickly while optimizing material use and performance.

Installation of the J&L folder gluer, scheduled for May 1, will further enhance BCI’s ability to produce complex corrugated designs at scale. This equipment enables high-speed folding and gluing of packaging components, supporting efficient production of specialty boxes, displays, and high-volume runs with consistent quality.

Delivering Value to West Coast Customers

Together, these investments position BCI’s Reno facility as a fully integrated manufacturing hub designed to meet the evolving needs of West Coast brands and retailers.

By bringing design, production, and finishing capabilities closer to key markets, BCI enables customers to:

• Reduce lead times and improve speed-to-market 
• Lower freight costs and minimize supply chain complexity 
• Increase packaging flexibility for product launches and promotions 
• Improve packaging performance through engineered, tested solutions 

“Every piece of equipment we’re installing in Reno is focused on one goal — delivering better outcomes for our customers,” said Scott Fuselier, Vice President Enterprise Sales, BCI. “From faster prototyping to high-speed production and integrated printing, this facility is designed to help brands move faster, operate more efficiently, and compete more effectively in today’s market on the West Coast.”

Supporting a Modern Supply Chain

BCI’s Reno expansion reflects BCI’s commitment to delivering American Sourced & Made packaging solutions that align with today’s supply chain demands. By combining engineering and manufacturing capabilities in a regional hub, BCI helps customers reduce complexity, improve speed-to-market, and enhance overall performance. 

In February, the company announced its Grand Opening and Innovation Showcase that will take place from 10:00 a.m. to 1:00 p.m. on Friday, June 12, at its new facility at 3010 Airway Dr. Ste 110; Reno, Nevada. Those interested in attending must register first here.

About Buckeye Corrugated, Inc.

Founded in 1958, Buckeye Corrugated, Inc. (BCI) is a U.S.-based manufacturer of corrugated packaging and retail display solutions serving leading brands across food & beverage, consumer goods, retail, industrial, and building materials markets. With facilities across the United States, BCI combines innovative design, operational discipline, and American-sourced and -made manufacturing to deliver packaging built to perform across industrial, ecommerce, and retail environments. For more information, visit bcipkg.com.