Sidel has introduced the EvoFILL PET, its new filling solution for water and still beverages. It is the fastest filler ever developed by Sidel, and it combines advanced fluid dynamics engineering with a next generation filling valve. It is set to support producers wishing to unlock higher efficiency in reduced space, without compromising product quality or line flexibility.

As beverage producers face growing pressure to increase output while maintaining the highest standards of hygiene and sustainability, filling technology is becoming a critical differentiator on the production line.

While plain and carbonated bottled water remain the most popular choices among consumers, the rise of functional and flavored water is transforming the market by driving profitability and spurring brand innovation. This segment is forecast to grow at a CAGR of 3.7% from 2024 to 2028, fueled by health consciousness, lifestyle changes and rising incomes.

Sidel’s EvoFILL PET has been developed to meet these demands head on, delivering high speed, optimized product flow and a more compact, ergonomic design for still beverages in PET bottles.

Redefining filling performance for still beverages

At the heart of the EvoFILL PET is a completely redesigned filling valve, engineered following an in depth fluid dynamics study to optimize product flow during filling. This innovation enables a significant boost in filling speed of up to 20%, allowing the filler to reach outputs up to 90,000 bottles per hour in more compact space.

Hygiene by design, with easier cleaning and maintenance

Hygiene has been a central design focus for the EvoFILL PET. The highly hygienic filling valve design is complemented by optimized cleaning operations that reduce downtime, water usage and chemical consumption.

The filling valve features volumetric flowmeter control and a no contact filling principle, eliminating the need for components to be replaced when changing fill levels. This not only simplifies operations but also enhances overall line hygiene, helping preserve beverage quality across a wide range of still products.

Automatic CIP dummy cups, shorter internal and external cleaning cycles, reduced thermal dispersion and fewer components and surfaces to clean all contribute to faster, more efficient cleaning.

A more compact, ergonomic filler

The EvoFILL PET introduces a no base layout that delivers a footprint reduction of up to 15% compared to previous designs. This more compact configuration improves line integration and frees up valuable floor space in the filling hall.

Improved accessibility to key areas such as the external caps buffer and roof HEPA filters enhances ergonomics and simplifies maintenance tasks, supporting safer and more efficient operations for line operators and maintenance teams alike.

Flexibility to match evolving production needs

To support a wide range of production configurations, the EvoFILL PET is available in flexible layouts, including stand alone, Combi and Super Combi solutions. This adaptability allows producers to select the configuration best suited to their current requirements, while remaining future ready as portfolios and volumes evolve.

“Sidel’s new EvoFILL PET has been engineered to help customers increase output while simplifying operations and maintaining the highest standards of beverage protection, delivering performance without compromise,” explains Tommaso Tegoni, Product Manager Filling at Sidel.

“With fast and easy automatic changeovers, the extended lifespan of key components and optimized total cost of ownership, the EvoFILL PET is designed to deliver long term value alongside high performance.”

Find out more about Sidel’s filling technology at sidel.com.