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New Products & MaterialsCandy/ConfectioneryPersonal Care Packaging

Pack-Smart Revolutionizes Packaging with New Tray Forming and Filling System

Image of Pack-Smart’s Tray Forming and Filling System in action.

(Courtesy of Pack-Smart)

January 30, 2025

Pack-Smart Inc., a global leader in advanced modular packaging automation solutions, has announced the launch of its latest innovation: the Tray Forming and Filling System. Designed to redefine packaging operations, this state-of-the-art system meets the demands of diverse industries, including confectionery, luxury goods, electronics, personal care, cosmetics, and food products.

The Tray Forming and Filling System combines cutting-edge modular design with industry-leading motion technology, delivering unmatched speed, accuracy, and flexibility. Built with food-grade compliant components, the system ensures sanitation, compliance, and seamless operations for modern manufacturing environments.

“With this launch, we are empowering manufacturers to achieve superior efficiency and sustainability in their operations,” said Derek Dlugosh-Ostap, CEO at Pack-Smart Inc. “This system represents our commitment to innovation, quality, and addressing the unique challenges of our customers across industries.”

Key Features of the Tray Forming and Filling System 

  1. User-Friendly Interface: Dual 15-inch touchscreens provide intuitive control and easy workflow management.
  2. Recipe Management System: Stores unlimited product configurations, ensuring seamless transitions and reduced downtime.
  3. Modular Design: Six integrated modules handle every stage, from tray blank feeding to lid placement.
  4. Quality Assurance: Built-in vision systems and sensors verify product quality, ensuring 100% compliance.
  5. Speed and Efficiency: Operates at up to 3,500 products per hour with 95% uptime, enhanced by extended autoloaders and ergonomic material supply.
  6. Sustainability: Optimized material handling minimizes waste, aligning with eco-conscious manufacturing practices.

Transformative Applications Across Industries

The versatility of the Tray Forming and Filling System makes it indispensable across diverse sectors:

  • Confectionery Products: Ensures perfect placement and tamper-proof packaging for delicate items like gourmet chocolates.
  • Luxury Goods: Delivers premium presentation and secure packaging to enhance brand value.
  • Electronics: Protects sensitive components with precision-built, tamper-evident solutions.
  • Food Products: Maintains product integrity and freshness for safe, efficient transport.
  • Cosmetics and Personal Care: Handles intricate, high-quality packaging with unmatched reliability.

Watch the Tray Forming and Fulfillment system in action: https://www.youtube.com/watch?v=fnOArkpcRLI


KEYWORDS: chocolate packaging food grade equipment tray fillers tray formers

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