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MaterialsClosures/Lids

Caps, Closures, Lids

Necessity Leads to Innovation

The universal need for caps, closures and lids in the packaging industry has led to innovative developments in a variety of markets.

By Bobby Douglas
Conveyor with many bottles with blue liquid and red lids.

Image Source: SVTeam / Creatas Video+ via Getty Images Plus

June 12, 2025

✕
Image in modal.

Caps, closures and lids are ubiquitous in the packaging industry. Regardless of the product, a package is rendered useless if it cannot adequately protect what is inside. Closures are required not only to keep valuable products contained throughout the supply chain process, but also to maintain product quality.

Because of the widespread need for packaging closures, a great deal of innovation in this area is taking place constantly.

As an example of this, corvaglia group recently launched its first cap solution for aseptic carton packaging. The SabreCap features an ergonomic design that is easy to use for the consumer, while also being compatible with existing filling lines.

Additionally, Koehler Paper developed an aerosol cap that made of 100% cardboard and paper. The new cap offers a much more sustainable alternative to traditional closure solutions.

Finally, Novolex released its TamperFlag rigid containers, allowing for consumers to determine if a package has been opened before use with its tamper-evident “flag.” The containers can also be used with post-consumer recycled content, making it a sustainable option as well.

Learn more about these innovations below.


corvaglia group Launches its First Closure for Aseptic Carton Packaging

SabreCap for aseptic carton packaging

corvaglia’s SabreCap can be seamlessly integrated into existing filling lines. Courtesy of corvaglia group

corvaglia group, a leading global manufacturer of innovative closure solutions, presents the SabreCap, its first closure for aseptic carton packaging. With this step, the company expands its extensive knowhow in the field of PET bottle closures to a new packaging category, setting new standards for consumers and bottling companies.

Decades of Experience as the Basis for Innovation

For over thirty years, corvaglia has been developing innovative, one-piece closure solutions for PET beverage bottles. In total, more than 1.2 trillion closures have already been produced with corvaglia injection molds. This knowledge of closures from the development of well-thought-out products, the production of robust and long-lasting injection molds, as well as efficient mass production at the highest quality level forms the basis for the company's latest innovation: the SabreCap. In doing so, corvaglia is contributing its extensive expertise in the field of closures for PET beverage bottles to the carton packaging category — an important step towards realizing high-performance, precise and economical closure solutions in this segment as well. 


Koehler Paper Creates Aerosol Can Cap Using 100% Cardboard and Paper

Aerosol can with arrow pointing down to enhanced image of new cap.

The new caps were made in collaboration with Wimbée, a French cardboard packaging manufacturer. Courtesy of Koehler Paper

Koehler Paper, part of the Koehler Group, in collaboration with Wimbée, a French manufacturer of cardboard packaging, has created the first cap for aerosol cans made of 100% cardboard and paper. This innovative cap was produced for Héritage, an industrial customer that, among other things, markets furniture care products under the brand name O’Cedar. Thanks to its excellent laminating, shaping and printing properties, the flexible packaging paper “Koehler NexCoat® Smart” is ideally suited for the surface of the cap. The cap is available in standard diameters of 51 mm and 63.5 mm. Cap sizes with diameters of 45 mm und 55 mm are in the works.


Novolex Launches TamperFlag Rigid Containers for Increased Food Security

Three TamperFlag containers containing various foods, with a zoomed in label in top left.

The new containers are available in sizes ranging from 8 to 32 ounces. Courtesy of Novolex

Novolex, an industry leader in packaging choice, innovation and sustainability, is introducing new clear containers that keep food fresh and secure while giving consumers peace of mind.

The new TamperFlag rigid containers, made by Novolex brand Waddington North America (WNA), feature a tamper-evident “flag” that pops up and stays raised once opened. The feature alerts consumers that the container has been unsealed.

KEYWORDS: aseptic caps caps and closures sustainability tamper evident closures

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Douglas bobby bgd 200

Bobby Douglas is an Associate Editor of Packaging Strategies and Flexible Packaging. Having started this position in December 2022, Bobby is still new to the industry, but he’s excited to tackle important issues and topics within this dynamic field. He currently resides in Arlington Heights, Illinois, and he likes to stay active and watch basketball in his free time. Bobby graduated from the University of Notre Dame in 2022, where he majored in Psychology with a minor in Business Economics.

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